Analysis and Design Services for development Rotating Control Device (RCD) components

Starting simply, we employed Maple, a mathematical calculation software to perform upfront calculations. Maple allowed us to easily build complex calculations which can be checked and audited. In this case, we calculated minimum design code wall thickness requirements and determined load transfer between parts to perform initial sizing of components.

We actively communicate with our clients to work to an optimal solution which satisfies their requirements to ensure the best chances of a design working prior to our detailed assessment work, reducing the need for reassessment and hassle for the client.

Next, we created and modified 3D CAD geometry using MSC Apex software. Apex was used to export standard geometry files giving the ability to transfer CAD to Solidworks, allowing the client the option to produce detailed technical drawings with no further 3D CAD file editing.

Assessment and analysis was then performed using the MSC MARC Finite Element Analysis (FEA) software. For this project, we analysed the complex interaction of multiple components, including frictional contact, allowances for clearances between parts, and bolting pre-loads. We also employed fully non-linear material models to account for material plasticity. A DOCAN Maple calculation tool has been developed allowing these properties to be set up and imported FEA with minimal user effort.